An electronics manufacturing company uses torque testers along with benched mounted torque sensors to audit 150+ pneumatic torque tools on a daily basis. Each pneumatic tool has bar-code on it, which identifies the tool. A unique tool test (torque setting and tolerance setting) is set-up for each pneumatic tool and stored inside the PTT torque meter.

The operator scans the pneumatic tool with a bar code reader, and the preset tool test for that individual pneumatic tool is automatically displayed on the PTT torque meter. Using a run down adapter mounted in-line between the tool drive and the BMX torque sensor, the operator checks the torque output for that pneumatic tool. After each run down, the run down adapter should be completely backed-up.

The operator must conduct five run downs with the pneumatic tool. If the operator sees a “green light” displayed on the PTT after each run down, the tool has passed the test and is authorized for use. The torque readings from the test are stored on the PTT. Then the quality manager downloads the data to their network for archiving the test results, which fulfills their ISO procedure.

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In the manufacturing and assembly world, tightening, controlling, or measuring torque fasteners is imperative for production efficiency. An inadequately torqued fastener can vibrate or work loose: conversely, if the tension is too high, the fastener can snap or strip its threads. Faced with these problems, manufacturers are realizing that precise torque control can spell the difference between a safe, reliable, and economical product and complete disaster.

Anybody who has to tighten a threaded fastener and needs to control, monitor, or measure torque needs sophisticated torque tools. If manufacturers want to save money, make their workplace safer, enhance product quality, or reduce their exposure to liability; only specialized high-quality torque tools will get the job done properly.

What is the best torque tool you have used to solve a torque problem? How did you resolve the torque problem?

Mountz, Inc. introduces a new line of cordless screwdrivers to the lineup branded FlexPower by Mountz. Built for torque control and durability, the cordless torque tools are built around the 10.8V and 14.4V high capacity lithium-ion battery platforms. These rugged cordless assembly tools increase productivity and enhance product quality through precision torque control and user comfort. The cordless screwdrivers are ideal for applications where air or electric power is not easily accessible. The cordless torque screwdrivers automatically stop when the preset torque has been reached.

In the demanding fastening applications where speed and maneuverability are key assembly requirements, the cordless tools operate at lengthy periods between charges and are flexible for tight space applications. The FlexPower battery screwdrivers feature an ergonomic hand grip designed to improve control and reduce fatigue in long run applications.

The cordless screwdrivers are built with LED indicators that provide an audible and visual alarm signal for the operator as he/she achieves the preset torque value. The LEDs will provide a signal to the operator if the preset torque was not achieved, as well as provide an early warning of a low battery. Mountz, Inc. has improved the technology of cordless screwdrivers with an unique mechanism designed to automatically shut-off the tool when the battery has less than 25% of the charge, ensuring the quality of the fastening torque.

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