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Steel Grades Commonly Assigned to Bolts

Posted by Mountz Torque February 29th, 2012 0 Comments   
Metric Bolts

There’s no single, universal steel. The fact that steel is an alloy, a mix of different elemental minerals, practically guarantees that there is more than one way to make the stuff. As a result we have steel in a variety of compositions, each of which can withstand a certain amount of abuse and perform well under specific conditions. We assign grades to steel to make these differences clearer. Generally, the more carbon a steel fastener contains, the more it can be hardened, and the addition of other metals may provide other desirable qualities as well.

Let’s examine a few of the steel grades commonly assigned to bolts. Grade 4.8 steel is your generic hardware-store stuff — not particularly strong, but affordable and useful for general applications. Grade 12.9, 10.9, and 8.8 is considerably harder than Grade 4.8, so bolts featuring this grade of steel tend to see use in automobile construction and other industrial manufacturing. For components that face unusual stresses, such as car suspension systems, manufacturers turn to the even harder Grade 12.9 steel. When strength is the absolute top priority and flexibility doesn’t matter, you can go for the hardest possible steel, known as alloy steel. And as we discussed in a previous article, you can mix chromium into your steel to get stainless steel, though technically it’s not a grade.

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Topics: Fasteners
 

RPM – Find Out How RPM Impacts Torque Output

Posted by Mountz Torque February 22nd, 2012 0 Comments   

During the assembly of parts using an electric torque screwdriver there are many things to consider to achieve proper torque control. Is the joint hard or soft? The material that is being used? Is the screw lubricated or treated with a locking patch? One factor that’s often overlooked when using an electric screwdriver is the RPM setting of the tool.

Will changes in RPM have a net effect to the torque applied to a joint?
The answer in short is yes. RPM settings can be a contributor as to the torque applied to a joint.  There are a number of variables to consider. A best practice is to document the settings and ensure they are not altered after all has been set and validated. It is important to ensure the same settings are used when validating calibration and making correlations.

A few of the variables are as follows:
- Higher RPM, less energy is applied at the joint as the force is present for a shorter period of time.
- Higher RPM may result in increased inertia, although the net differences are dependent on the mass of the force being generated.

- Lower RPM, more energy is applied at the joint, as the force is present for a longer period of time.
- Lower RPM can result in less inertia, although the net differences are dependent on the mass of the force being generated.
 
In some scenarios, the net differences may be negligible, while in other scenarios, the net differences may be more significant. Due to these and other variables, it is best to check the residual torque at the joints and develop a formal and consistent plan for setting and validation.

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Topics: Apply
 

Critical Rotor Assembly Nut for Helicopter Tightened with a Hand Torque Multiplier

Posted by Mountz Torque February 9th, 2012 0 Comments   
Multiplier for a rotor

A helicopter manufacturer had a critical torque application during the routine maintenance process of their aircraft. The rotor of the helicopter requires servicing after every 20 hours of flight. Some of these aircraft are serviced in very remote locations, where air or power is not readily available or reliable. Ensuring proper torque control is achieved for the rotor assembly nut is a critical element for maintaining the continuous safe operation of the helicopter.

The director of maintenance contacted Mountz Inc. and explained the application requirements. He inquired about cost effective torque control options that were available to ensure the quality and safety needs of their critical fastening application were satisfied.

The impact wrench lacks torque control and is destructive by nature with its “hammering” design. These tools are not ergonomically friendly for a technician and require a high maintenance budget. Also with some locations being remote, access to power would not be possible. Therefore, an impact wrench was not an option.

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Topics: Apply
 

Tips for Servicing the Flex Power Pulse Tool

Posted by Mountz Torque February 1st, 2012 0 Comments   

A pulse tool has the speed of an impact wrench with nearly the repeatability of a clutch based shut-off tool. Containing precision-machined parts the pulse unit is a sealed chamber that is filled with a formulated hydraulic fluid. Pulse blades with a custom designed precision roller push the fluid inside the rotating chamber generating hydraulic pressure that produces torque. Air power is the power source that spins the anvil and resistance against the fastener causes the pulse unit to activate.

The Flex Power pulse tool requires regular maintenance to ensure the tool operates at optimal performance. The type of routine maintenance and the frequency is dependent on the application and how the tool is used. The pulse tool requires preventive maintenance like oil changes and have the parts inspected periodically. Regular oil changes will increase the life cycle of the tool, reduce maintenance costs and allow the tool operate properly.

When is service required? There are several factors that influence the maintenance schedule:
1) Type of application
2) Torque testing the setting within the torque range of the pulse tool
3) The number of cycles the tool is used daily, weekly and monthly.

The video provides a visual aide and tips for servicing Mountz Inc. Flex Power pulse tools.

Mountz Inc.’s Flex Power pulse tools are designed for safe, reaction free operation for various industrial assembly applications. Durability, power, speed, low noise decibels, minimal vibration and low torque reaction are key reasons for selecting a safe ergonomic pulse tool. For fastening applications a pulse tool will increase productivity, provide excellent ergonomics, reliability and quality.

Topics: How to