Ensure Screws are Correctly Tightened in the Correct Sequence

Posted by Mountz Torque December 7th, 2011 0 Comments   
Sequence Arm Story

Many joints consist of more than one fastener and bringing together surfaces that are not completely flat can be a very challenging torque problem. The sequence of tightening fasteners can have a major influence on the resulting preload and clamping force, which is what holds two parts together. With such joints, consideration should be given to specifying the sequence in which the fasteners are to be tightened. Because the joint surfaces compress, tightening one fastener in the vicinity of another will affect the preload generated by the first fastener tightened. This is called Cross Talk.

A good tightening sequence ensures that an even preload distribution is achieved in the joint. Since joints containing conventional gaskets have a comparatively low compressive stiffness, bolt preloads in such joints are particularly sensitive to the tightening sequence. Based on experience, if the bolts are in a circular pattern, a cris-cross (star) tightening pattern would normally be specified. For non-circular bolt patterns, a spiral pattern starting at the middle would normally be specified. On critical joints or joints that exhibit relaxation, a tightening pattern that tightens the fasteners more than once can be specified to ensure an even preload distribution.

Sequence based fastening is critical to proper process control and a quality fastening result for many applications. If an assembly exhibits cross talk, a phenomenon where torque to one fastener changes the result to another in the in fastening pattern, altering the sequence is often necessary to achieve proper results. Position Control torque arms are designed to reduce the risk of improperly fastened screws, ensuring that every screw is in the correctly tightened in the correct sequence. An encoded torque arm is perfect because it guides the operators sequence and provides feedback if done incorrectly.

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Topics : Apply Ergonomics
 

Ergonomic Standards Still a Threat to Manufacturers

Posted by Mountz Torque December 8th, 2010 0 Comments   

Even during a slow economy, manufacturers must still take all necessary precautions to ensure that their workers stay protected from injuries and disorders resulting from the repetitive use of improper manufacturing processes.  Fortunately, by initiating preventative practices and selecting ergonomically designed tools, employers can help lessen their exposure to citation and liability.

A complicated and costly issue
Ergonomics is the science of fitting job functions to the physical capabilities of the human body.  Without proper ergonomics on the production floor, employees can be subject to musculoskeletal disorders when a mismatch arises between the physical capacity of workers and the physical demands of their occupation. Jobs that involve reaching, bending over, using continuous force, working with vibrating equipment and doing repetitive motions pose a particular risk for developing injuries and disorders.

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Topics : Apply Ergonomics
 

Ensure Every Screw is Correctly Tightened in the Correct Sequence with Position Control Torque Arm

Posted by Mountz Torque November 10th, 2010 0 Comments   

Position Control torque arms are designed to reduce the risk of improperly fastened screws, ensuring that every screw is in the correctly tightened in the correct sequence. Using a Position Control torque arm is like putting the eyes and ears of a quality control manager where they are needed most – right on the assembly area.

“Sequence based fastening is critical to proper process control and a quality fastening result for many applications,” said Brad Mountz, President & CEO of Mountz, Inc. “If an assembly exhibits cross talk, a phenomenon where torque to one fastener changes the result to another in the in fastening pattern, altering the sequence is often necessary to achieve proper results. An encoded torque arm is perfect because it guides the operators sequence and provides feedback if done incorrectly.”

The new EZ-Glider Position Control torque arms by Mountz Inc. help manufacturers detect and eliminate costly screw-fastening errors during the assembly process. Assembly sequences are easily programmed for the torque arm from an easy-to-use control box. Up to nine sequence programs can be stored and are manually or automatically selected for easy recall.

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Topics : Apply Ergonomics