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HD-Series Hybrid Torque Control System


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Mountz introduces the Hybrid Torque Control System, a revolutionary change in repeatable screw fastening technology. The patented HD-Series Torque Control System is the world's first torque control tool using both air and electric power to set and control torque. The HD's precise pneumatic pressure sensor and patented algorithm allow for precision digital torque selection. It provides real-time monitoring and torque control of the tightening process. It provides repeatability of the torque applied to screws, regardless of joint characteristics and frictional differences in actual applications.

World's first patented Hybrid torque driver
Affordable, flexible system that can replace up to 8 conventional screwdrivers 

Key Benefits
Productivity/
Flexibility		   Increase productivity with one tool instead of 2 - 8 tools. Perfect for cell based manufacturing environments, change torque via front panel, PLC or direct connection to I/O on controller.
Quality   Visual digital torque & speed control. Built in screw counter, error detection, fastening strategy setting and customized software package provide documented fastening and control.
Cost   Less than half the cost of conventional DC control tools - state of the art technology at a fraction of the price. Replace 2 - 4 tools with 1 Hybrid system.
 

Hybrid System
Air Compressor
Controllers
Electric Screwdrivers

 Key Features

Brushless Electric Screwdrivers

  • Various models that range from 0.3 - 39 lbf.in
  • Electric Screwdrivers feature a high performance brushless motor design that provides durability and reduces the standard maintenance costs for electric screwdrivers.
  • ESD housing and bit tip control to 1 ohm, (cable not ESD).
  • Low inertial force provides smooth reaction-less operation with little G force to assembled parts.
  • Low noise, vibration and maintenance.

 

Controller

  • Programmable digital torque setting with memory for 8 preset torque settings.
  • Real-time monitoring and torque control of the tightening process.
  • Selectable speed up to 1,700 rpm.
  • Programming and monitoring with PC software.
  • Programmable multi-sequence operation.

 

    
 I/O Interface & Settings
  • 25P I/O interface to a PLC or 8 direct sensor ports.
  • Hybrid controller systems can be "Daisy Chained" together for screw counting in a master/slave scenario.
  • Sensor ports for preset selection and screw counting.
  • Input via sensor ports for presets.
  • Input / Output for PLC (Excludes Run, Forward/Reverse).
   Built-in Screw Counter
  • Detection of fastening error and displays error condition.
  • Visual assembly fastener count (count up or down), including total count.
  • Real time monitoring by PC program.
  • Detects - cross threading, omissions, unfinished rundowns and cycle complete.
  • 0 to 99 screws
     
 Preset Parameter Settings
  • Three selectable units of measure, Lbf.in, N.m, Kgf.cm
  • Selectable settings for Torque, Speed, Min & Max Angle, and Soft Start time.
  • Maximum angle control and verification
  • Minimum angle control and error reporting
   Screw counting selections
  • Auto
  • Start (Continuous on)
  • Start Pulse with time limit
  • Start Pulse and Finish pulse
     
 Output signal types
  • Count complete
  • Torque up and Count complete
  • Alarm, screw missing