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- Drivers include a front mounting flange.
- Electric screwdriver is engineered for automation applications that provide manufacturers with a rapid, reliable and precise method of fastening screws. Automation helps reduce the production cycle time.
- Easy integration into the production line via ethernet or Modbus protocols. Rapid reconfiguration for new production projects into existing manufacturing infrastructure.
- Forward and reverse direction. Start and stop output signals.
- Fully programmable via the touch screen
- Digital I/O signals for interfacing with a machine & PLC interface for line control monitoring techniques.
- Program up to 15 presets and 15 models, consisting of up to 20 steps for each model.
- Collect and save all fastening data on SD memory card.
- MCD Controller provides fastening torque data analysis (Standard Deviation, Mean, Average, CP, CPK ).
- Error-proof the fastening process and eliminate manufacturing risks and prevent product defects.
- Achieve multiple fastening tasks with one screwdriver system. A single fastening system can replace up to 15 power tools.
- Digital I/O allows interfacing with a machine & PLC interface for line control monitoring techniques.
- Programmable fastening sequences and workflows. Create standardized fastening workflows. Program up to 15 presets and 15 models, consisting of up to 20 steps for each model.
- The built-in screw counting function ensures that all screws are accounted for during the assembly process.
- Operational for thread tapping applications.
- Data collection - record and store torque and fastening data.
- Collect and store essential quality data in a repository for data analytics, regulatory compliance, and traceability.
- Low maintenance with an extended life cycle.
- Swiss DC servo motor provides precise, accurate, and repeatable torque control.
- Low inertial force provides smooth reaction-less operation with little G force to assembled parts.
- Power tool table (3 meter length)
- Tool hanger hook
- Tool calibration report
MDC Controller:
Error-Proofing:
Process Optimization:
Data Collection and Analysis:
Mountz Quality Standards:
Tool Packaging Includes
Set-Up:
- Requires MDC Controller.
- Drive Adapter: This adapter changes the bit drive socket configuration from a ¼” drive to a 4mm HIOS drive or vice versa.
- I/O Cable for connecting the Mini Controller to the 44P I/O Wiring Box device.
Process Improvement:
- Automation Screw Presenter: Deliver up to two screws per second to a fixed point where a human or robotic operator picks them up, cutting production time in half.
- Vacuum Adapter: The kit is mounted on an electric screwdriver with a suction head that holds the screw on the bit, enabling the operator to pick it up with the tool. This effective, time-saving device works with most fasteners—commonly used with a screw presenter.
Service & Calibration:
- Torque Analyzers & Sensors: If torque tools slip out of calibration, that could impact the quality of your products. Having an accurate way to test calibration onsite regularly is a great way to reduce risk. With Mountz torque analyzers and sensors, you can test tools before they go into service daily or weekly.
- Run-Down Adapters: It is used when testing power tools with a torque analyzer or sensor. The run-down adapter (RDA) is designed to provide consistent and reliable torque readings for power-driven torque control tools. An RDA reduces the impact and irregular peaks that cause poor repeatability. The device is mounted in-line between the tool drive and the transducer.
- Prepaid Calibration Vouchers: Book service and maintenance in advance to ensure your tools are always in top condition and ready to use. Add this service to any tooling purchase.
