MDC-22 Mini Controller

Set-Up:

• Requires a Mini MD-Series screwdriver
• I/O Cable for connecting the Mini Controller to the 44P I/O Wiring Box device.

Error-Proofing & Process Improvement:

• Bit Socket Tray: An error-proofing solution minimizes the risk of errors by automatically selecting the correct torque according to the socket or bit selected. It connects to the MDC-22 mini controller. It will improve productivity and reduce operator errors. Saves downtime by automatically changing program settings for multiple fastening strategies.
• Position Control Torque Arms: Equipped with position encoders, the position control torque arm is an error-proofing system that detects and eliminates costly screw-fastening errors during the assembly process. The poka-yoke system reduces the risks of improperly fastening screws, ensuring that every screw is correctly tightened in the correct sequence.
• Screw Presenter: Deliver up to two screws per second to a fixed point where a human or robotic operator picks them up, cutting production time in half.
• Mag-O-Nets: Magnetize a bit by sliding the Mag-O-Net onto the bit—commonly used with a screw presenter.
• Vacuum Adapter: The kit is mounted on an electric screwdriver with a suction head that holds the screw on the bit, enabling the operator to pick it up with the tool. This effective, time-saving device works with most fasteners—commonly used with a screw presenter.

Ergonomics:

• Tool Balancers: Provides easy handling for operators that work with power tools for long, continuous hours. A balancer enables a tool to be positioned over the workstation and helps workers avoid fatigue which can lead to low productivity, mistakes, and injuries.
• Ergonomic Torque Arms: Providing ergonomic solutions for your assembly line workers lessens fatigue, prevents injuries, and boosts productivity. Torque arm absorbs the torque reaction generated by a power tool. Mountz offers various arm configurations for flexible and mobile workstation designs. The ergonomic torque arms improve employee safety.
• Tool Stand: Prevent damage to power tools from dropping. Convenient tool positioning - adjust both vertically and horizontally.

Service & Calibration:

• Torque Analyzers & Sensors: If torque tools slip out of calibration, that could impact the quality of your products. Having an accurate way to test calibration onsite regularly is a great way to reduce risk. With Mountz torque analyzers and sensors, you can test tools before they go into service daily or weekly.
• Run-Down Adapters: It is used when testing power tools with a torque analyzer or sensor. The run-down adapter (RDA) is designed to provide consistent and reliable torque readings for power-driven torque control tools. An RDA reduces the impact and irregular peaks that cause poor repeatability. The device is mounted in-line between the tool drive and the transducer.
• Prepaid Calibration Vouchers: Book service and maintenance in advance to ensure your tools are always in top condition and ready to use. Add this service to any tooling purchase.