MD-Series Robotic Electric Screwdrivers
Mountz MD-Series smart robotic screwdrivers are engineered for automation applications that provide manufacturers with a rapid, reliable and precise method of fastening screws. Automation helps reduce production cycle times.
The MD smart robotic torque screwdriver system provides engineers and operations with the latest error-proofing technology, eliminating manufacturing risks and reducing scrap rate costs.
Designed for high production and sensitive environments, the MD drivers are durable and reliable to ensure your assembly process runs smoothly with high-precision torque control. The MDC control system monitors and controls all aspects of the automation process, from installing error-proofing disciplines to adaptive fastening strategies.
MD screwdrivers MUST be combined with the MDC Controller for programming.
MD drivers offer a torque range suitable for micro, low, and higher torque applications.
All Mountz DC controllers include free product software for programming and analysis - no annual licensing is required.
Optimize Your Assembly Process:
- Using a smart tool reduces tooling costs and improves operations by optimizing a company’s manufacturing footprint. A single electric screwdriver fastening system can replace up to 15 screwdrivers.
- All Mountz DC controllers include free product software for programming and analysis - no annual licensing is required.
CHOOSE THE MODEL BELOW FOR PURCHASING DETAILS
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- Drivers include a front mounting flange.
- Electric screwdriver is engineered for automation applications that provide manufacturers with a rapid, reliable and precise method of fastening screws. Automation helps reduce the production cycle time.
- Easy integration into the production line via ethernet or Modbus protocols. Rapid reconfiguration for new production projects into existing manufacturing infrastructure.
- Forward and reverse direction. Start and stop output signals.
- Fully programmable via the touch screen
- Digital I/O signals for interfacing with a machine & PLC interface for line control monitoring techniques.
- Program up to 15 presets and 15 models, consisting of up to 20 steps for each model.
- Collect and save all fastening data on SD memory card.
- MCD Controller provides fastening torque data analysis (Standard Deviation, Mean, Average, CP, CPK ).
- Error-proof the fastening process and eliminate manufacturing risks and prevent product defects.
- Achieve multiple fastening tasks with one screwdriver system. A single fastening system can replace up to 15 power tools.
- Digital I/O allows interfacing with a machine & PLC interface for line control monitoring techniques.
- Programmable fastening sequences and workflows. Create standardized fastening workflows. Program up to 15 presets and 15 models, consisting of up to 20 steps for each model.
- The built-in screw counting function ensures that all screws are accounted for during the assembly process.
- Operational for thread tapping applications.
- Data collection - record and store torque and fastening data.
- Collect and store essential quality data in a repository for data analytics, regulatory compliance, and traceability.
- Low maintenance with an extended life cycle.
- Swiss DC servo motor provides precise, accurate, and repeatable torque control.
- Low inertial force provides smooth reaction-less operation with little G force to assembled parts.
- Power tool table (3 meter length)
- Tool hanger hook
- Tool calibration report
MDC Controller:
Error-Proofing:
Process Optimization:
Data Collection and Analysis:
Mountz Quality Standards:
Tool Packaging Includes
Set-Up:
- Requires MDC Controller.
- Drive Adapter: This adapter changes the bit drive socket configuration from a ¼” drive to a 4mm HIOS drive or vice versa.
- I/O Cable for connecting the Mini Controller to the 44P I/O Wiring Box device.
Process Improvement:
- Automation Screw Presenter: Deliver up to two screws per second to a fixed point where a human or robotic operator picks them up, cutting production time in half.
- Vacuum Adapter: The kit is mounted on an electric screwdriver with a suction head that holds the screw on the bit, enabling the operator to pick it up with the tool. This effective, time-saving device works with most fasteners—commonly used with a screw presenter.
Service & Calibration:
- Torque Analyzers & Sensors: If torque tools slip out of calibration, that could impact the quality of your products. Having an accurate way to test calibration onsite regularly is a great way to reduce risk. With Mountz torque analyzers and sensors, you can test tools before they go into service daily or weekly.
- Run-Down Adapters: It is used when testing power tools with a torque analyzer or sensor. The run-down adapter (RDA) is designed to provide consistent and reliable torque readings for power-driven torque control tools. An RDA reduces the impact and irregular peaks that cause poor repeatability. The device is mounted in-line between the tool drive and the transducer.
- Prepaid Calibration Vouchers: Book service and maintenance in advance to ensure your tools are always in top condition and ready to use. Add this service to any tooling purchase.
